PIC/S Classification System for Sterile Products

Pharmaceutical Inspection Convention/Co-operation Scheme Guidelines for Manufacturing of Sterile Medicinal Products

Introduction to PIC/S

The Pharmaceutical Inspection Convention and Pharmaceutical Inspection Co-operation Scheme (PIC/S) is an international organization between pharmaceutical inspection authorities that aims to harmonize Good Manufacturing Practice (GMP) standards and promote mutual recognition of inspections. PIC/S develops and maintains the "Guide to Good Manufacturing Practice for Medicinal Products," with Annex 1 specifically addressing the manufacture of sterile medicinal products.

Global Impact: PIC/S membership includes over 50 participating authorities from countries representing most of the world's pharmaceutical production. The PIC/S GMP Guide, particularly Annex 1, is highly influential and forms the basis for sterile manufacturing requirements in many regulatory jurisdictions worldwide.
Historical Development of PIC/S Annex 1

PIC/S Annex 1 has evolved significantly since its initial development. Key milestones include:

  • 1971: First EU GMP Guide published
  • 1989: First version of Annex 1 specifically for sterile products
  • 2003: Major revision incorporating risk-based approaches and new technologies
  • 2008: Revision emphasizing contamination control strategy and quality risk management
  • 2020: Major revision draft released for public consultation
  • 2022: New version adopted with significant changes to cleanroom classification and monitoring
Current Status: The 2022 revision of PIC/S Annex 1 represents a significant update with increased emphasis on contamination control strategy, quality risk management, and the use of advanced technologies like isolators and RABS.
PIC/S Annex 1 Cleanroom Classification System
Grade Definitions and Requirements

PIC/S Annex 1 defines four grades of clean areas (A, B, C, and D) for manufacturing sterile products. These grades are based on maximum permitted particle counts in both "at rest" and "in operation" states, as well as microbial limits.

Grade Maximum permitted number of particles/m³ equal to or greater than the tabulated size Microbial limits (CFU)
At Rest In Operation Corresponding ISO Class
A 3,520 (0.5μm)
20 (5.0μm)
3,520 (0.5μm)
20 (5.0μm)
ISO 5
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